Kawasaki Bayou Repair Manual
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. Quick Reference Guide General Information Periodic Maintenance Fuel System Engine Top End Engine Right Side Recoil Starter Engine Lubrication System Engine Removal/Installation Crankshaft/Transmission Wheels/Tires 10 j Final Drive 11 j Brakes 12 j Suspension 13 j Steering 14 j Frame 15 j Electrical System 16 j. All information contained in this publication is based on the latest product information available at the time of publication. Illustrations and photographs in this publication are intended for reference use only and may not depict actual model component parts. © 2002 Kawasaki Heavy Industries, Ltd. Third Edition (1):Apr.
Kawasaki 300 Bayou Repair Manual
27, 2004 (K). LIST OF ABBREVIATIONS ampere(s) pounds(s) ABDC after bottom dead center meter(s) alternating current minute(s) ATDC after top dead center newton(s) BBDC before bottom dead center pascal(s) bottom dead center horsepower BTDC before top dead center pound(s) per square inch °C degree(s) Celcius revolution direct current. EMISSION CONTROL INFORMATION To protect the environment in which we all live, Kawasaki has incorporated crankcase emission (1) and exhaust emission (2) control systems in compliance with applicable regulations of the California Air Resources Board. Crankcase Emission Control System A sealed-type crankcase emission control system is used to eliminate blow-by gases. PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM (US MODEL only) To minimize the noise emissions from this product, Kawasaki has equipped it with effective intake and exhaust silencing systems.
They are designed to give optimum performance while maintaining a low noise level. Please do not remove these systems, or alter them in any which. Use proper tools and genuine Kawasaki Vehi-. cle parts. Special tools, gauges, and testers Indicates a procedural step or work to be that are necessary when servicing Kawasaki done.
Kawasaki Bayou 220 Repair Manual
GENERAL INFORMATION 1-1 General Information Table of Contents Before Servicing.Model Identification. General Specifications.Unit Conversion Table. 1-2 GENERAL INFORMATION Before Servicing Before starting to perform an inspection service or carry out a disassembly and reassembly opera- tion on a motorcycle, read the precautions given below.
To facilitate actual operations, notes, illustra- tions, photographs, cautions, and detailed descriptions have been included in each chapter wherever necessary. GENERAL INFORMATION 1-3 Before Servicing (10)Liquid Gasket, Locking Agent Clean and prepare surfaces where liquid gasket or non-permanent locking agent will be used. Apply them sparingly. Excessive amount may block engine oil passages and cause serious dam- age. (11) Press When using a press or driver to install a part such as a wheel bearing, apply a small amount of oil to the area where the two parts come in contact to ensure a smooth fit. 1-4 GENERAL INFORMATION Before Servicing Two-Color Electrical Wire (19)Inspection When parts have been disassembled, visually inspect these parts for the following conditions or other damage. If there is any doubt as to the condition of them, replace them with new ones.
Abrasion Crack Hardening. GENERAL INFORMATION 1-5 Model Identification KLF250-A1 Left Side View KLF250-A1 Right Side View. 1-6 GENERAL INFORMATION General Specifications KLF250-A1 ∼ A3 Item Dimensions Overall Length 1 780 mm (70.08 in.) Overall Width 1 120 mm (44.09 in.), (US) (CA) 1 020 mm (40.16 in.) Overall Height 1 040 mm (40.94 in.) Wheelbase 1 115 mm (43.90 in.) Ground Clearance 155 mm (6.10 in.) Seat Height. GENERAL INFORMATION 1-7 General Specifications KLF250-A1 ∼ A3 Item Drive Train Primary Reduction System: Type Gear Reduction Ratio 3.450 (69/20) Clutch Type Wet multi disc and centrifugal Transmission: Type 5-speed plus reverse, constant mesh, return shift Gear Ratio: 2.923 (38/13) 1.684 (32/19) 1.173 (27/23) 0.923 (24/26). 1-8 GENERAL INFORMATION General Specifications KLF250-A1 ∼ A3 Item Brake type: Front Drum (Mechanical) Rear Drum (Mechanical) Electrical Equipment Battery 12 V 14 Ah, (US) 12 V 11 Ah Headlight: Type Semi-sealed beam Bulb 12 V 25/25 W × 2 Tail/brake light 12 V 8/27 W ×. GENERAL INFORMATION 1-9 Unit Conversion Table Prefixes for Units: Units of Length: × 0.6214 mile × 3.281 Prefix Symbol Power × 0.03937 mega × 1 000 000 kilo × 1 000 Units of Torque: centi × 0.01 Nm × 0.1020 kgfm milli ×.